Smart Manufacturing transforms your manufacturing processes into a business-optimized data model, integrated with digitalization platforms like MES and LIMS that are leveraged to enable digital workflows and real-time data transparency.
With Smart Manufacturing, we enable you to optimize your manufacturing processes across production, packaging, and QC laboratories. Each manufacturing step is safeguarded, recorded, and evaluated online, streamlining execution and accelerating batch release.
By digitalizing your manufacturing and laboratory processes, you can achieve goals like consistently replicating ideal production batches (Golden Batch Execution), optimizing manufacturing with real-time data (Data-Driven Manufacturing), and focusing only on potential process risks and issues identified by the system (Review by Exception). Golden Batch Execution, Data-Driven Manufacturing and Review by Exception are no visionary buzzwords anymore but become reality through digitalized shop-floor and laboratory processes.
A successful digital transformation of pharmaceutical processes requires thorough planning, preparation, and implementation.
The first step is an individual evaluation of the existing processes and definition of clear digitalization objectives, usually combined with a business case study to make sure the objectives are aligned with business needs.
In the subsequent preparation phase, we first create process-driven data and data flow models. Once these foundational models are in place, we define the IT/OT system and interface architecture to ensure seamless integration.
We then translate the prepared data model into configuration, master, and workflow/recipe datasets for the selected systems, implementing them accordingly. Our efficient workflow testing and data validation methodology, along with our lifecycle support and management process, ensures that each step is executed flawlessly, documented, and verified.
Our advisory and consultants are experts with years of experience through hundreds of manufacturing and laboratory digitalization projects and multi-site rollouts. They follow a proven transformation methodology and guide you through each step of the process, focusing on efficient execution and attainment of earlier defined targets and business benefits.
